MAGIC BOX Tool Box 800×490×500 mm RAL 6007 for Military and Special Vehicles

MAGIC BOX storage solution for military and special-purpose vehicles

MAGIC BOX 800 × 490 × 500 mm in military khaki green RAL 6007 is a high-capacity plastic storage box intended for professional applications where tools, service equipment and technical accessories need to be stored safely and directly on the vehicle.

The combination of rotationally moulded polyethylene, impact-resistant construction and a safety-focused closure system makes it particularly suitable for military vehicles, defence applications, special-purpose vehicle bodies, service vehicles, trucks and trailers.

Rotationally moulded polyethylene for demanding applications

The toolbox body is manufactured from polyethylene using rotational moulding technology. This production method creates a robust plastic construction suitable for applications exposed to vibration, repeated use and mechanical stress during vehicle operation.

Unlike conventional sheet-metal toolboxes, protection of the body does not depend on a painted steel structure. MAGIC BOX therefore represents a practical solution for vehicle manufacturers and bodybuilders looking for a durable plastic storage box for permanent vehicle installation.

50 J impact resistance

The MAGIC BOX range is designed with 50 J impact resistance. This parameter is particularly relevant for storage boxes installed on trucks, military vehicles and special-purpose vehicles, where components positioned close to the chassis may be exposed to mechanical impacts and demanding operating conditions.

For engineers and vehicle bodybuilders, the specified impact resistance provides a concrete technical parameter that can be considered when integrating the toolbox into the vehicle structure.

151-litre capacity for larger equipment

The 800 × 490 × 500 mm version provides a usable volume of approximately 151 litres. Compared with smaller boxes, it offers significantly more space for operational, service or emergency equipment without the need to install several separate storage compartments.

Depending on the application, the toolbox can be used for storing:

• hand tools and larger service equipment,
• vehicle repair and maintenance accessories,
• load securing equipment,
• recovery and support equipment,
• crew technical equipment,
• equipment required for field service and support operations.

Maximum load capacity 65 kg

The maximum load capacity of 65 kg allows the large internal volume to be used for heavier tools and technical equipment. The mounting method, support structure, dynamic loads and specific vehicle operating conditions must always be considered when designing the installation.

Wide declared temperature range

This version is specified with a temperature range from -70 °C to +100 °C. This makes the toolbox suitable for technical applications exposed to significant temperature variations and for vehicles operating in different climatic conditions.

Safety closure designed for vehicle operation

Accidental opening of an externally mounted toolbox while driving can create a safety risk. MAGIC BOX is therefore equipped with a safety closure system that requires a deliberate movement of the operating mechanism to open the compartment.

The closure is designed to reduce the risk of unintended opening during vehicle movement, vibration and normal operating loads.

Protection of the storage compartment against water ingress

The toolbox uses an EPDM gasket combined with a specially shaped double-walled recessed lid that closes towards the inside. This construction is designed to help protect the storage compartment against water ingress during outdoor vehicle operation.

The double-wall lid construction also contributes to overall rigidity and protection of the equipment stored inside.

Military khaki green RAL 6007

The military khaki green RAL 6007 finish is particularly suitable for military vehicles, defence-sector applications and special-purpose vehicle bodies where exterior components need to match a dark green vehicle finish.

The toolbox can therefore be visually integrated into the overall vehicle design without the strong contrast of conventional black or grey storage boxes.

For military vehicle manufacturers and special-purpose bodybuilders

MAGIC BOX is particularly relevant for companies involved in the design and production of military vehicles, special-purpose vehicle bodies and technical vehicles for defence applications. Engineers can work with a ready-made storage component with defined dimensions, capacity and mechanical properties instead of developing a custom toolbox from the ground up.

Typical applications include:

• military transport vehicles,
• logistics and support vehicles,
• mobile service and workshop vehicles,
• special-purpose truck bodies,
• emergency and rescue vehicles,
• trucks and trailers,
• off-road and technical support vehicles.

ECE R73.01 integration capability

The MAGIC BOX range is also designed for applications where the toolbox can form part of a vehicle lateral protection system in accordance with ECE R73.01. This is particularly relevant for truck, trailer and body manufacturers integrating the storage box into the side area of the vehicle.

Important: compliance with ECE R73.01 applies only when the specified compatible support system is used and the toolbox is installed according to the relevant requirements. The toolbox itself must therefore not be considered an independently homologated lateral protection device regardless of the mounting method.

Why is ECE R73.01 relevant for vehicle bodybuilders?

In professional vehicle construction, a toolbox is not only a storage compartment. Its position, mounting method and interaction with the vehicle structure can affect the overall body design. A storage system prepared for integration into lateral protection according to ECE R73.01 can therefore be considered already during the engineering stage of the vehicle.

Designed for integration into professional vehicle bodies

The 800 × 490 × 500 mm format combines high storage capacity with dimensions suitable for installation on trucks and special-purpose vehicles. Depending on the vehicle design, the toolbox can be positioned underneath the body, alongside chassis components or in other areas where permanent storage for tools and technical equipment is required.

The final installation should always take into account the mounting position, supporting structure, toolbox load and specific operating conditions of the vehicle.

Key technical advantages of the MAGIC BOX

• 151-litre capacity with dimensions of 800 × 490 × 500 mm,
• maximum load capacity 65 kg,
• 50 J impact resistance for demanding vehicle applications,
• rotationally moulded polyethylene body,
• safety closure system designed to reduce unintended opening during operation,
• EPDM gasket and double-walled recessed lid for protection of the storage compartment,
• ECE R73.01 integration capability when used with the specified support system,
• military khaki green RAL 6007 for military and special-purpose vehicles.

A technical storage component, not just a tool box

For vehicle manufacturers and bodybuilders, MAGIC BOX is more than a conventional plastic toolbox. It combines 151-litre capacity, 65 kg load capacity, impact-resistant polyethylene construction, a safety closure and a protected storage compartment in a technical component intended for permanent use on vehicles.

The military khaki green RAL 6007 version extends these advantages particularly to military, defence and special-purpose vehicle projects where functionality, durability, storage capacity and integration into the overall vehicle design must be considered together.